High Purity Alumina single hole round ceramic tube insulators
The specification of the alumina ceramic tube insulator
| Material options |
Alumina ( purity from 40% to 99.8%), Zirconia, Silicon carbide, Silicon nitride |
| Forming methods |
Extrusion, Dry pressed, Hot pressed, Ceramic Injection molding, ISO pressed |
| Dimensional capability |
The inner diameter can be min.1mm, the outer diameter can max .800mm |
| Dimensional tolerance |
The OD to be 0.005mm, the ID to be 0.01mm, the length to be 0.001mm |
| Surface treatment |
External and internal surface to be polished, glazed, or metalized |
| Secondary processing |
CNC machining, lapping, threaded, drilling, grinding, precision laser cutting |
Main characteristics of the alumina ceramic tube insulator
1.Outstanding wear resistance, over 276 times in comparison with traditional stainless steel
2.Great mechanical properties, with diamond-like hardness, excellent compressive and dense body
3. Exceptional corrosion resistance, it can withstand various strong acid and alkali, like HF, H2SO4
4. Extraordinary electrical insulation, it always used in various high voltage, high-current application
The Description of alumina ceramic tube insulator
Alumina(Aluminum Oxide, Al2O3) is the most extensively used advanced ceramic material due to its outstanding property characteristics and cost-effective advantage. As with the purity increases, both wear resistance and corrosion resistance also increases, so alumina are grouped together based on purity levels, including 75% alumina, 85% alumina, 90% alumina, 95% alumina, 99% alumina, 99.5% alumina, 99.8% alumina, 99.9% alumina.
Alumina ceramic tubes generally used as a kind of standard protection part, so our facility has many selections of stocks. Our vast, readily-available inventory allows us to supply our customer's ceramic tube needs immediately, even for hard-to-find or specialty products. Aluminas are used in a variety of general-purpose applications, and their grade is chosen based on the application environment. Additionally, different purity alumina can be formulated in our factory if needed for more demand applications
Other types of alumina ceramic fittings
Remark:
We are dealing with a variety of alumina ceramic tubes in different purities, different geometries, different colors, different precision levels.
Technical Datasheet of various advanced ceramic materials
| General |
Properties |
Unit |
99.5% Al2o3 |
99% Al2O3 |
96% Al2O3 |
Steatite |
YTPZ
ZrO2 |
SiC |
| Mechanical |
Volume
Density |
G/cm 3 |
≥3.90 |
≥3.85 |
≥3.65 |
≥2.70 |
≥6.0 |
≥3.13 |
| Hardness |
HRA |
1700 |
1700 |
1500 |
800 |
1300 |
2500 |
| Porosity |
% |
0 |
0 |
0 |
0 |
0 |
0 |
| Compressive Strength |
Mpa |
≥2240 |
≥2240 |
≥2000 |
≥551 |
≥1990 |
≥ 2200 |
Bending
Strength |
Mpa |
≥379 |
≥338 |
≥320 |
≥190 |
≥1200 |
≥400 |
Elastic
Modulus |
Gpa |
370 |
350 |
303 |
110 |
210 |
400 |
| Thermal |
Thermal Conductivity |
W/m.K |
30 |
29 |
24 |
2.5 |
3 |
120~150 |
Coefficient of Thermal
Expansion |
1*10 -6 m/k |
6.5~8.0 |
6.2~8.0 |
5.0~8.0 |
7.7~8.0 |
8.0~9.5 |
4 |
| Electrical |
Insulation Breakdown |
KV/mm |
19 |
18 |
18 |
10 |
17 |
- |
| Volume Resistivity |
Ohm.Cm |
>1*1014 |
>1*1014 |
>1*1014 |
>1*1013 |
>1*1011 |
5*10 6 |
Our advantage and strength
1.Own in-house comprehensive types of manufacturing equipment from raw material to precision machining.
2.With over 12 years of manufacturing experience of OEM, ODM, and professional and teams
3.The rigorous and complete quality control system, including IQC, IPQC, OQC, and QA, also CPK, AQL
4.Support special and custom-made needs, including prototyping and R&D cases, or serial massive demands.
5. Offer many selections of technical ceramic materials, including alumina, zirconia, silicon carbide, silicon nitride
6. Deal with every case in order to enhance the competitiveness of customers and make their business grow.
7. Providing one-stop ceramic components, including Ceramic Tubes, Ceramic Rods, Industrial Ceramic Plate.
FAQs (Frequently Asked Questions)
Q1: Is it available to produce customized products?
A: We support custom-made alumina ceramic tubes as per different dimensions, designs, surface treatment.
Q2.When can I get the price after sending the inquiry?
A: We regularly quote within 24 hours after we get your inquiry.If you are in urgent need of getting the price,
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q3.How long does the whole procedure being worked out?
A: After you place an order, the manufacturing time is about 25 working days.
Q4.How to ensure quality in your factory?
A: The strict quality-control will be done in the production line, including IQC, IPQC, QA, OQC,
Also both CKP, AQL are regularly used in production.
Q5. Are you a factory or trading company?
A: We are a professional manufacturer. You are welcome to visit our factory and cooperate with us.
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