High Wear Resistant 95% 99% Alumina Ceramic Structural Parts

Product Description

High Wear Resistant 95% 99% Alumina Ceramic Structural parts

Product Description

The specification of industrial ceramic parts

Optional Materials	alumina, zirconia, silicon carbide, silicon nitride, steatite optional
Outer diameter	0.5 ~800 mm
Length	1~1000mm
Roughness	To be Ra0.05
Surface treatment	Polished, Glazed, Metalized availability
Cosmetic	Smooth surface without contamination, deformation, and crack

The accuracy achieved after precision machining
(1) Axis: roundness 0.002 mm, concentricity 0.002 mm, smoothness Ra0.1;
(2) Hole: the minimum processing hole diameter is 0.2 mm and the depth is up to 6mm;
(3) Slot: min. value to be  0.1 mm  of narrow groove, and grooves with custom shapes;
(4) Plane: 0.1mm sheet with minimum processable thickness, parallelism 0.001mm, measurement tolerance 0.001 mm, finish Ra0.1; 
(5) Thread: The minimum machinable M2 internal thread, the accuracy of GB-7h, the external thread size is not limited, the accuracy is GB-6g.

The main characteristics of the technical ceramic parts

1.  offer different grade dimensional accuracy

2. One of the cost-effective ceramic parts

3.. High hardness up to 1700 HV,

4.Super compressive up to 2240 Mpa

5. High heat resistance

6. Good wear resistance

7. High electrical resistivity

8. High corrosion resistance

9. Support customized specification, service

The description of alumina ceramic parts
Aluminum oxide (Alumina) has an extensive application due to its versatility and low cost of material than other advanced ceramics. Alumina offers high electrical insulation resistance, high-temperature resistance, strong hardness, wear resistance, and good chemical stability, making it a good material to withstand high temperature and chemical corrosion.
Our factory produces a selection of purity of alumina from 75% to 99.8%, all of the ceramic parts we supplied are with a dense body via dry pressing, hot pressing, ceramic injection molding, and ISO pressing. In order to achieve some special application for fitting, reducing the friction, increasing the insulation, we provide a serial of secondary processes after sintering, covering CNC machining, polishing, glazing, and metalizing.
We manufacture a wide range of alumina ceramic rings, including ceramic tubes, ceramic rings, ceramic discs, ceramic rods, ceramic arms, ceramic wire guides. Whatever, it's a prototyping case, or high volume demand, we believe we are able to provide you a desirable solution.
 

Typical Applications

The application of alumina ceramic parts

Remark:
Alumina ceramic parts are widely used in the electronic, electrical, machinery, chemistry, ceramic seal, mineral, new energy, military, aerospace, almost all modern industries.

Products category

 

Remark:

We produce a series of alumina ceramic products, including alumina metalized ceramics, ceramic substrates, ceramic wafers, ceramic guides, and so on.

Product Parameters

Datasheet of technical ceramic materials

Property	Units	Materials
		99.5%Al2O3	99%Al2O3	95%Al2O3	ZrO2	Si3N4
Density	g/cm^3	≥3.85	≥3.80	≥3.60	≥6.0	≥3.2
Water absorption	%	0	0	0	0	0
Hardness	HV	1700	1700	1500	1300	1550
Flexural strength	Mpa	≥379	≥338	≥320	≥1200	≥600
Compressive strength	Mpa	≥2240	≥2240	≥2000	≥1990	≥2500
Fracture toughness	Mpa m^1/2	4-5	4-5	3-4	6.5-8	6
Max. service temperature (Non-loading)	ºC	1675	1600	1500	1000	1200
CTE (20-800ºC)	1×10 ^-6 /ºC	6.5~8.0	6.2~8.0	5.0~8.0	8.0~9.5	3.1
Thermal shock	T(ºC)	≥250	≥200	≥220	≥300	≤1000
Thermal conductivity(25ºC)	W/m.k	30	29	24	3	15~20
Volume resistivity (25ºC )	ohm.cm	>1 x 10^14	>1 x 10^14	>1 x 10^14	>1 x 10^11	>1 x 10 ^12
Insulation strength	KV/mm	19	18	18	17
Dielectric constant(1Mhz)	(E)	9.7	9.5	9.5	29

 

Why choose us?

1. Powerful R&D to support customized specification, also large-scale mass production capability

2.  In-house complete manufacturing equipment, including forming, sintering, precision machining process.       

3. Rigorous quality control system and processes per ISO9001: 2008, including IQC, IPQC, QA, OQC

4. Surpassing pre-sales and after-sales service, everything we do just for the business growth of our customers. 

Certifications

Our Partners

  

FAQ

Q1. Are you a factory or trading company?

A: We are a manufacturer. You are welcome to visit our factory.

Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.

Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours

Q4: When can I get the price?
A: We regularly quote within 12 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.

Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.

Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per international AQL standard.
A 100% cosmetic inspection will be done.