CNC Machined Zro2 Insulator Yttrium Stabilized Technical Zirconia Ceramic Part

Product Description

CNC Machined Zro2 insulator Yttrium Stabilized Technical Zirconia Ceramic Part

Product Description

The specification of zirconia ceramic parts

Material option	Alumina(Al2O3), Silicon nitride(Si3N4),Aluminum Nitride (AlN),Silicon carbide(SiO2)
Forming methods	Dry pressed, Ceramic injection molding, Hot pressed, HIP or CIP pressed
Specification	OD can be from 1 to 50mm, length can be from 10mm to 800mm
Precision processing	CNC machining, Precision grinding, Polishing, Lapping,
Tolerance	Both OD and ID can be 0.001mm,  length can be 0.001mm
Key parameters	Roughness to be 0.02mm, Parallelism to be 0.001mm
Surface quality	Free of cracks, foreign contamination, mirror surface better than Ra0.02

The main features of zirconia ceramic parts

1. Super-precision dimensions

2. Excellent surface quality & texture

3. High density:  over 6 g/cm³

4. High hardness: over 9 on Mohs scale

5. High toughness: over 1200 MPa

6. Excellent wear resistance

7. Low thermal conductivity: less than 3 W/m.k 

8. Good chemical and corrosion resistance  

9. Anti-aging and oxidation resistance

The description of zirconia ceramic parts
Zirconia ceramic parts are made of zirconium oxide ceramics which is a kind of strongest technical ceramic material with exceptional strength, high toughness, and superb reliability. These outstanding characteristics result in excellent resistance to wear and corrosion.

We have been offering a selection of partially stabilized zirconia, including Y-TZP( yttria-stabilized), MSZ ( magnesia stabilized ), CSZ- (ceria stabilized). Each stabilized zirconia provides unique and specific properties that meet the demands of extreme applications found in many industries.

With our production capability through CNC, precision grinding machines,  we are able to provide many different levels of precision zirconia ceramic parts to meet customers' high precision assembly needs.

Typical Applications

Technical Datasheet

Property	Units	99.5% alumina	99% alumina	95% alumina	ZrO2 (3Y-TZP)	ZrO2 (TTZ)
Density	g/cm^3	≥3.90	≥3.85	≥3.65	≥6.00	≥5.72
Water absorption	%	0	0	0	0	0
Hardness	HV	1700	1700	1500	1300	900
Flexural strength	Mpa	≥379	≥338	≥320	≥1200	≥1200
Compressive strength	Mpa	≥2240	≥2240	≥2000	≥1990	1750
Fracture toughness	Mpa m^1/2	4-5	4-5	3-4	6.5-8	11
Max. service temperature	ºC	1675	1600	1450	1000
CTE	1×10 ^-6/ºC	6.5~8.0	6.2~8.0	5.0~8.0	8.0~9.5	10.2
Thermal shock	T(ºC)	≥250	≥200	≥220	≥300	350
Thermal conductivity(25ºC)	W/m.k	30	29	24	3	3
Volume resistivity	ohm.cm
25ºC		>1 x 10^14	>1 x 10^14	>1 x 10^14	>1 x 10^11	>1 x 10^11
300ºC		1 x 10 ^12	8 x 10^11	10^12 -10^13	1 x 10 ^10	1 x 10 ^10
500ºC		5 x 10 ^10	2 x 10^9	1 x 10^9	1 x 10^6	1 x 10^6
Insulation strength	KV/mm	19	18	18	17	20
Dielectric constant(1Mhz)	(E)	9.7	9.5	9.5	29	28

Products category

 

Why choose us?

We have in-housing comprehensive manufacturing types of equipment, including forming, sintering, CNC machining, precision grinding, laser cutting, and so on, which helps us to control the quality very well. Also, it greatly benefits cost control.

Certifications

Our Partners

FAQ

Q1. Are you a factory or trading company?
A: We are a manufacturer with over 12 years of experience. You are welcome to visit our factory.

Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.

Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours

Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.

Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.