Customized High Alumina Metallized Ceramic parts With Mo Mn Ni
The description of the metallized ceramics
In the ceramic to metal joining technology, a certain metallic layer on the ceramic surface is needed, like Molybdenum or Tungsten, then it could achieve in connection of metal and ceramic by means of high-temperature brazing. Metallized alumina ceramic parts are commonly used in many applications, like electronics, high-vacuum technology, medical technology and sensor technology. The metallized alumina ceramic parts we manufactured are famous for the excellent bonding strength, super mechanical, excellent electrical insulation and exceptional thermal features.
Standard types of the metallization
1. Alumina ceramic base + silver (Ag) plating directly
2. Alumina ceramic base + molybdenum (Mo/Mn) metallization
3. Alumina ceramic base + molybdenum (Mo/Mn) metallization + nickel (Ni) plating
4. Alumina ceramic base + tungsten (W) metalization + gold (Au) plating
The key parameters capability
Leak rate |
≤1×10-11 Pa•m3 / s |
Metal layer tensile strength |
≥ 150Mpa |
Volume Resistivity |
≥108Ω•cm |
CTE |
(6.5 ~ 8.0) × 10-6 /°C |
Insulation strength |
≥18kV/mm (D•C) |
Dielectric constant |
9~10(1MHz, 20°C) |
Cosmetic quality: 1. No cracks, no bubbles; 2. Evenly distributed glaze; 3. No contamination |
The prime features of alumina metalized ceramics
1. High bonding/brazing strength with ideal vacuum tightness between the assembly
2. With diamond-like hardness to be 85 HRV and superb compressive strength
3. Great insulation strength and volume resistivity that fit for various high voltage high current applications
4. Chemical stability, anti-aging even if it works in a variety of harsh environments, free of rust forever.
5. Over 276 times wear resistance in comparison with stainless steel, it leads to a long service lifespan.
The typical application of metallized ceramics
Remark:
Metallized ceramics are widely used in electronics, high-vacuum technology, sensors, and medical fields,like vacuum interrupters, electron tubes, feed-throughs, medical linear accelerators/ power tubes, photomultipliers, X-ray tubes, and pressure sensors
Other types of metallized ceramics
Why choose us?
★ 10+ Years of manufacturing experience in OEM, ODM for producing a variety of technical ceramic parts
★ In-house comprehensive manufacturing types of equipment from raw material to secondary process
★ Powerful R&D and mass production capability to support and meet customized needs in a short time
★ Rigorous quality control system and processes from incoming material to shipping of finished goods
★ Surpassing pre-sales and after-sales service, all actions we do are just for customers' business growth
FAQs (Frequently Asked Questions)
Q1: Are you a factory or trading company?
A: We are a manufacturer with 15+ years of OEM, ODM experience for technical ceramic components.
Q2: Do you send a sample to check?
A: For sure, the standard type of sample in stock would be free of charge, but freight collect.
Q3: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q4: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.
Q5: How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per international AQL standard.
The cosmetic inspection will be done fully.