Customized Industrial Alumina Ceramic Insulation Ring for Steam Iron Thermostat

Product Description

Customized Industrial Alumina Ceramic Insulation Ring for Steam Iron Thermostat 

The main characteristics of the ceramic insulation ring for thermostats
1. Good thermal shock, it can withstand the thermal shock around 200 ºC
2. High mechanical strength, the hardness over than 1500Mpa
3. High insulation resistance, the insulation strength up to 18KV/mm.
4. Heat resistance, the working temperature can up to 1500ºC
5. Corrosion resistance, it will not react with most of strong acid and alkali
6. Quality surface free of any cracks, burrs, impurities, pinholes and so on
7. Cost-effective depend on fully automatic machines and veteran operators
8. Many selections of sizes with ready molds, provide quick and flexible delivery  

The specification of the ceramic insulation ring for thermostats
1. Available material:  steatite, alumina, low alkali ceramic
2. Shaping methods: Hot pressed, dry pressed via automatic mold
3. Types of ceramic bases: a various different design for KSD301, KSD302
4. Size: out diameter and length as per physical specification or drawing
5. Secondary process: vibrating polish,  centerless grinding, and so on.

The description of the ceramic insulation ring for thermostat
Ceramic parts for iron/steam/oven KST adjustable bimetal thermostat are made of alumina, steatite, or low alkali ceramics. All these materials offer high insulation resistance, dielectric strength, excellent thermal properties, super mechanical strength, and great chemical stability during high-temperature working conditions.

We have been manufacturing lots of thermostat ceramics for bimetal thermostats, Iron thermostats, or capillary thermostats for 15 years,  including ceramic insulating pins, ceramic insulating rings, ceramic insulating bush, ceramic insulating spacer, ceramic insulating base, ceramic insulating holder and so on. All of them are with a selection of specifications with our own molds, also we support customized ceramic parts for various adjustable bimetal thermostats. All ceramic insulating parts we supplied are free of crack, burr, pinholes, impurities, with a dense, smooth surface.

Whatever, it's prototyping case or high volume production need, we are able to meet you completely.

The gallery of other thermostat ceramics




Remark:
We have been manufacturing a variety of thermostat ceramics, including ceramic insulating pin, ceramic housing, ceramic insulating ring, ceramic insulating tube, ceramic insulating base and so on.

 

Datasheet of technical ceramic materials

General	Item	Unit	Material
			95% alumina	Steatite	Low alkali ceramic
Physical Properties	Density	g/cm^3	≥3.60	≥2.7	≥2.4
	Water Absorption	%	0	0	≤ 0.50%
	Hardness (HV)	Mpa	1500	800	600
Thermal Properties	Max. service temperature	ºC	1550	1000	≤1200
	Thermal conductivity(at 25ºC)	W.(m.K)^-1	5.0~8.0	7.7~8.0	1.26
	Coefficient of thermal expansion ( 20~300ºC)	1×10 ^-6 /ºC	24	2.5	9
Electrical Properties	Volume resistivity (at 25ºC)	ohm.cm	>1 x 0^14	1 x 10 ^13	>10 12
	Dielectric strength	KV/mm	18	10	≥13
	Dielectric constant( 20 °C)	(1MHz)	9.5	5.8	6

Our capability and strength
We have in-housing comprehensive manufacturing types of equipment, including forming, sintering, CNC machining, precision grinding, laser cutting, and so on, it helps us to control the quality very well, also it greatly benefits cost control.







Packaging proposal for ceramic parts
1. We will keep the ceramic parts inside the inner package to be fixed without moving, then it will prevent them from collision each other, to avoid any cause any chippings during transportation.
2. In addition, the inside of the outer carton will be filled with sufficient protective kinds of stuff.



FAQs (Frequently Asked Questions)
Q1. Are you a factory or trading company?
A: We are a direct manufacturer with veteran and skillful production lines.
Q2: Do you send a sample to check?
A: For sure, the sample with the standard design is free, but freight collected.
Q3: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q4: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.
Q5: How do you ensure quality before shipping?
A: The sampling inspection will be done each batch per AQL standard. A 100% cosmetic inspection will be done.