Alumina and Steatite Ceramic Band Heater Insulator
The specification of technical ceramic parts
| Option Materials |
steatite, alumina, zirconia, silicon carbide, silicon nitride optional |
| Outer diameter |
0.5 ~800 mm |
| Length |
1~1000mm |
| Roughness |
To be Ra0.05 |
| Surface treatment |
Polished, Glazed, Metalized availability |
| Cosmetic |
Smooth surface without no contamination, deformation, and crack |
The main characteristics of the technical ceramic parts
1. High resistivity
2. Excellent electrical properties
3. Good mechanical stability
4. Low dissipation factor
5. Low coefficient of thermal expansion
6. Relatively high mechanical strength
7. Excellent dielectric strength
The description of steatite ceramic insulator
Steatite Ceramic usually called high-frequency ceramic, which is the most common ceramic material. Steatite Ceramic is a low-cost material with high electrical resistance at high temperatures, good mechanical strength, and a very low dielectric loss factor.
Such properties make Steatite Ceramic Insulators ideal for high frequency, low loss, and high voltage insulation. Moreover, Steatite Ceramic can be readily shape sintered into a wide variety of forms such as washers, bushings, resistor forms, spaces, and blocks. So, Steatite Ceramic Insulators is an excellent material for electrical engineering.
The application of steatite ceramic parts
Steatite Insulator has been used for many years in large-scale industrial systems, household electronic appliances, aerospace, and automotive applications, and specialized electro-technical instruments such as cathode-ray tubes, Ceramic Band Heater Insulator, Heating element holders, Standoff Insulators, Interlocking Insulating Beads, Split bush insulators, Lamp bases and caps, Spacers, Insulating washers or bushings
Remark:
Alumina ceramic parts are widely used in the electronic, electrical, machinery, chemistry, ceramic seal, mineral, new energy, military, aerospace, almost all modern industries.
The gallery of other steatite ceramic parts
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Datasheet of technical ceramic materials
| Property |
Units |
Materials |
| 99.5%Al2O3 |
99%Al2O3 |
95%Al2O3 |
ZrO2 |
Si3N4 |
| Density |
g/cm3 |
≥3.85 |
≥3.80 |
≥3.60 |
≥6.0 |
≥3.2 |
| Water absorption |
% |
0 |
0 |
0 |
0 |
0 |
| Hardness |
HV |
1700 |
1700 |
1500 |
1300 |
1550 |
| Flexural strength |
Mpa |
≥379 |
≥338 |
≥320 |
≥1200 |
≥600 |
| Compressive strength |
Mpa |
≥2240 |
≥2240 |
≥2000 |
≥1990 |
≥2500 |
| Fracture toughness |
Mpa m1/2 |
4-5 |
4-5 |
3-4 |
6.5-8 |
6 |
Max. service temperature
(Non-loading) |
ºC |
1675 |
1600 |
1500 |
1000 |
1200 |
| CTE (20-800ºC) |
1×10 -6 /ºC |
6.5~8.0 |
6.2~8.0 |
5.0~8.0 |
8.0~9.5 |
3.1 |
| Thermal shock |
T(ºC) |
≥250 |
≥200 |
≥220 |
≥300 |
≤1000 |
| Thermal conductivity(25ºC) |
W/m.k |
30 |
29 |
24 |
3 |
15~20 |
| Volume resistivity (25ºC ) |
ohm.cm |
>1 x 10 14 |
>1 x 10 14 |
>1 x 10 14 |
>1 x 10 11 |
>1 x 10 12 |
| Insulation strength |
KV/mm |
19 |
18 |
18 |
17 |
|
| Dielectric constant(1Mhz) |
(E) |
9.7 |
9.5 |
9.5 |
29 |
|
Why choose us?
1.10+ years of manufacturing experience in OEM, ODM, and professional management & production team
2. Powerful R&D to support custom prototyping cases and projects, also large-scale mass production capability
3. In-house complete manufacturing equipment, including forming, sintering, precision machining process.
4. Rigorous quality control system and processes per ISO9001: 2008, including IQC, IPQC, QA, OQC
5. Surpassing pre-sales and after-sales service, everything we do just for the business growth of our customers.
Main Manufacturing Equipment
Advanced Inspection Equipment
FAQs (Frequently Asked Questions)
Q1. Are you a factory or trading company?
A: We are a manufacturer. You are welcome to visit our factory.
Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.
Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per international AQL standard.
The 100% cosmetic inspection will be done.
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