High Precision Custom Industrial Technical Ceramic Alumina Insulator

Product Description

High Precision Custom Industrial Technical Ceramic Alumina Insulator

The specification of technical ceramic parts

Option Materials	alumina, zirconia, silicon carbide, silicon nitride, steatite optional
Outer diameter	0.5 ~800 mm
Length	1~1000mm
Roughness	To be Ra0.05
Surface treatment	Polished, Glazed, Metalized availability
Cosmetic	Smooth surface without no contamination, deformation, and crack

The accuracy achieved after precision machining
(1) Axis: roundness 0.002 mm, concentricity 0.002 mm, smoothness Ra0.1;
(2) Hole: the minimum processing hole diameter is 0.2 mm and the depth is up to 6mm;
(3) Slot: min. value to be  0.1 mm  of narrow groove, and grooves with custom shapes;
(4) Plane: 0.1mm sheet with minimum processable thickness, parallelism 0.001mm, measurement tolerance 0.001 mm, finish Ra0.1; 
(5) Thread: The minimum machinable M2 internal thread, the accuracy of GB-7h, the external thread size is not limited, the accuracy is GB-6g.

The main characteristics of the technical ceramic parts
1. They offer different grade dimensional accuracy per sintered only, precision machining 
2. They are more cost-effective ceramic parts with equivalent performance among all other technical ceramics
3.. High hardness, it is can be up to 1700 HV, and Super compressive strength up to 2240 Mpa
3. High heat resistance: Alumina ceramic parts offer excellent thermal stability, which means that it is widely used in areas where resistance to high temperatures is essential.
4. Good wear resistance: it is an ideal  choice  to wear parts in high abrasive industry
5. High electrical resistivity: used in all-electric products, electric heating products, and wear-resistant machinery parts.
6. High corrosion resistance: It is insoluble in water and only slightly soluble in strong acid and alkaline solutions. Good chemical stability of alumina leads to high corrosion resistance.
7. We support a variety of customized alumina ceramic parts base on customer's drawing, sample, or reference parameters

The description of alumina ceramic parts
Aluminum oxide (Alumina) has an extensive application due to its versatility and low cost of material than other advanced ceramics. Alumina offers high electrical insulation resistance, high-temperature resistance, strong hardness, wear resistance, and good chemical stability, making it a good material to withstand high temperature and chemical corrosion.
Our factory produces a selection of purity of alumina from 75% to 99.8%, all of the ceramic parts we supplied are with a dense body via dry pressing, hot pressing, ceramic injection molding, and ISO pressing. In order to achieve some special application for fitting, reducing the friction, increasing the insulation, we provide a serial of secondary processes after sintering, covering CNC machining, polishing, glazing, and metalizing.
We manufacture a wide range of alumina ceramic rings, including ceramic tubes, ceramic rings, ceramic disc, ceramic rod, ceramic arms, ceramic wire guides. Whatever, its a prototyping case, or high volume demand, we believe we are able to provide you a desirable solution.

The application of alumina ceramic products

Remark:
Alumina ceramic parts are widely used in the electronic, electrical, machinery, chemistry, ceramic seal, mineral, new energy, military, aerospace, almost all modern industries.

The gallery of other alumina ceramic products





Remark:
We produce a series of alumina ceramic products, including alumina metalized ceramics, ceramic substrate,
ceramic wafer, ceramic guides, and so on.


Datasheet of technical ceramic materials

Property	Units	Materials
		99.5%Al2O3	99%Al2O3	95%Al2O3	ZrO2	Si3N4
Density	g/cm^3	≥3.85	≥3.80	≥3.60	≥6.0	≥3.2
Water absorption	%	0	0	0	0	0
Hardness	HV	1700	1700	1500	1300	1550
Flexural strength	Mpa	≥379	≥338	≥320	≥1200	≥600
Compressive strength	Mpa	≥2240	≥2240	≥2000	≥1990	≥2500
Fracture toughness	Mpa m^1/2	4-5	4-5	3-4	6.5-8	6
Max. service temperature (Non-loading)	ºC	1675	1600	1500	1000	1200
CTE (20-800ºC)	1×10 ^-6 /ºC	6.5~8.0	6.2~8.0	5.0~8.0	8.0~9.5	3.1
Thermal shock	T(ºC)	≥250	≥200	≥220	≥300	≤1000
Thermal conductivity(25ºC)	W/m.k	30	29	24	3	15~20
Volume resistivity (25ºC )	ohm.cm	>1 x 10^14	>1 x 10^14	>1 x 10^14	>1 x 10^11	>1 x 10 ^12
Insulation strength	KV/mm	19	18	18	17
Dielectric constant(1Mhz)	(E)	9.7	9.5	9.5	29

Why choose us?
1.10+ years of manufacturing experience in OEM, ODM, and professional management & production team       
2. Powerful R&D to support custom prototyping cases and projects, also large-scale mass production capability
3.  In-house complete manufacturing equipment, including forming, sintering, precision machining process.       
4. Rigorous quality control system and processes per ISO9001: 2008, including IQC, IPQC, QA, OQC
5. Surpassing pre-sales and after-sales service, everything we do just for the business growth of our customers. 

Main Manufacturing Equipment





Advanced Inspection Equipment



                             

FAQs (Frequently Asked Questions)
Q1. Are you a factory or trading company?
A: We are a manufacturer. You are welcome to visit our factory.

Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.

Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours

Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.

Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.

Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per international AQL standard.
The 100% cosmetic inspection will be done.