Laser Cutting 96% Al2O3 Ceramic Alumina Substrate for Electronics

• Customization: Available
• Application: Electronic Devices, Lighting, Power Supply, Semiconductors, Refractory, Electronics, Structure Ceramic, Industrial Ceramic, Wear Resistance
• Material: Al2O3
• Model NO.: Customized
• Thickness: From 0.15mm to 30mm Available
• Product Name: Alumina Substrate
• Forming Methods: Tape Casting, ISO Pressed, Dry Pressed
• Optional Color: White, Ivory, Pink
• Purity of Material: 96%, 99%, 99.5%, 99.8%
• Density: Over 3.65g/cm3
• MOQ: 10PCS Per Order
• Normial Tolerance: Thickness to Be 0.05mm
• Precision Tolerance: Thickness to Be 0.01mm
• Flatness: Best to Be 0.005mm Via Fine Grinding
• Features: High Dielectrical, High Insulation
• Type: Ceramic Plates
• Transport Package: Individual Packaging
• Specification: 600mm x 500mm
• Trademark: JingHui
• Origin: China
• HS Code: 8547100000
• Production Capacity: 5000000/Month

Product Description

Laser Cutting 96% Al2o3 Ceramic Alumina Substrate for Electronics

 

Product Description

Alumina is a most popular technical ceramic for making ceramic substrate for electronics because the advantages of high resistivity,outstanding thermal conductivity, good mechanical and dielectric strength, also chemical stability.

The main shaping method is tape casting, it's easy to obtain dense ceramic body with high-efficient productivity. In common case, 96% alumina ceramic substrate is for thick-flim technology, and above 99.5% alumina ceramic substrate is for thin-flim circuit which require a more rigorous quality for the grain size, the surface finish of ceramic substrates. Currently, we  have been making both electronic substrates for ages.

The specification

99.6% Al2O3
Thickness (mm)	Maximum Size (mm)			Shape			Molding Technique
	As Fired	Lapped	Polished	Rectangular	Square	Round
0.1-0.2		50.8	50.8		√	√	Tape Casting
0.25		114.3	114.3		√		Tape Casting
0.38	120	114.3	114.3		√		Tape Casting
0.50	120	114.3	114.3		√		Tape Casting
0.635	120	114.3	114.3		√		Tape Casting
Remark: Other special thicknesses within the thickness range of 0.1-0.635mm can be achieved by lapping.

96% Al2O3
Thickness (mm)	Maximum Size (mm)			Shape			Molding Technique
	As Fired	Lapped	Polished	Rectangular	Square	Round
0.25	120	114.3	114.3		√		Tape Casting
0.30	120	114.3	114.3		√		Tape Casting
0.38	140×190			√			Tape Casting
0.50	140×190			√			Tape Casting
0.635	140×190			√			Tape Casting
0.76	130×140			√			Tape Casting
0.80	130×140			√			Tape Casting
0.89	130×140			√			Tape Casting
1	280×240			√			Tape Casting
1.50	165×210			√			Tape Casting
2	500×500			√			Tape Casting
Remark: Other special thicknesses within the thickness range of 0.1-2.0mm can be achieved by lapping.

The Prime Characteristics

1. High thermal conductivity, up to 31 W/m.k at 25ºC      
        
2. Quality surface with ideal flatness, warpage and roughness

3. High dielectric strength, low dielectric constant, and dielectric loss.

4. High hardness and exceptional flexural & fracture strength

5. Corrosion resistance and fit for various of harsh enviroments

6. Anti-oxidization and not rust for ever in very humid conditions
                      
7. Easy to achieve different pattern by laser cutting with precision tolerance.

Typical Applications

We also produce

 

Packaging & Shipping

1.  In order to ensure our customers to receive their substrate in a good conditions,  the internal configuration of packaging will be designed customized.

2. Standard packaging solution, refer to the following diagram:

FAQ

Q01: What sizes are available for the Alumina substrates?
A: The typical largest size available is 280x240mm. Maximum standard thickness is 1.27mm and up to 2.0mm thicknesses are available per request. We offer customized products for special requirements.
 

Q02.What are the main advantages of a Ceramic PCB?

A: Maximum operating temperatures of the substrates of over 800°C, high Thermal Conductivity of up to 180W/mK, very low CTE (Coefficient of Thermal Expansion), 0% water absorption for Hermetic packages, low signal loss and fine microcircuit applications with the DPC production method.

Q3: What is the via diameter available for Alumina substrates?
A: Round vias with diameters of 0.2mm are available. Square holes and special shape holes are also available per request. Please contact us for details.

Q4:How are the ceramic substrates machined?
A: We use 100% laser processes. This is the best way to ensure precise and clean milling and drilling of the ceramic.

Q5: What other products do you manufacture?
A: Yes, we also produce metalized ceramics, ceramic seals and high precision pump plunger and pistons besides alumina ceramic substrates.