| Customization: | Available |
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| Application: | Automotive Industry, Electrical Industry, Electronic Industry |
| Electrical Insulation: | High Voltage Insulator |
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Introduction to Metallization Technology
Ceramic surface metallization is a surface treatment process that can effectively improve the properties of ceramic materials. It aims to form a uniform and dense metal film on the surface of ceramic parts to improve its surface properties, such as electrical conductivity, corrosion resistance, and giving it connectivity with metals. This technology is widely used in power electronics and new energy vehicles.
The most common ceramic material used in metallization processes is alumina ceramic. Below is the data sheet of our alumina ceramic materials.
| Category | Property | Unit | 99.8% Al2O3 |
99.5% Al2O3 |
99% Al2O3 |
95% Al2O3 |
94.4% Al2O3 |
| Mechanical | Density | g/cm3 | ≥3.95 | ≥3.90 | ≥3.85 | ≥3.65 | ≥3.60 |
| Water absorption | % | 0 | 0 | 0 | 0 | 0 | |
| Vickers hardness | HV | 1700 | 1700 | 1700 | 1500 | 1500 | |
| Flexural strength | Mpa | ≥ 390 | ≥ 379 | ≥ 338 | ≥ 320 | ≥ 312 | |
| Compressive strength | Mpa | ≥ 2650 | ≥ 2240 | ≥ 2240 | ≥ 2000 | ≥ 2000 | |
| Fracture toughness | Mpam1/2 | 4-5 | 4-5 | 4-5 | 3-4 | 3-4 | |
| Thermal | Max. Service temperature (non-loading) |
ºC | 1750 | 1675 | 1600 | 1500 | 1500 |
| CTE (Coefficient of thermal expansion) 20-800ºC |
1×10-6/ºC | 6.5-8.2 | 6.5-8.0 | 6.2-8.0 | 5.0-8.0 | 5.0-8.0 | |
| Thermal shock | T (ºC) | ≥ 200 | ≥ 200 | ≥ 200 | ≥ 220 | ≥ 220 | |
| Thermal conductivity 25ºC |
W/(m·k) | 31 | 30 | 29 | 24 | 22.4 | |
| Specific heat | 1×103J/(kg·k) | 0.78 | 0.78 | 0.78 | 0.78 | 0.78 | |
| Electrical | Volume resistivity 25ºC |
ohm·cm | > 1×1014 | > 1×1014 | > 1×1014 | > 1×1014 | > 1×1014 |
| 300ºC | 1×1012 | 1×1012 | 8×1011 | 1012-1013 | 1012-1013 | ||
| 500ºC | 2×1012 | 5×1010 | 2×109 | 1×109 | 1×109 | ||
| Dielectric strength | KV/mm | 20 | 19 | 18 | 18 | 18 | |
| Dielectric constant (1Mhz) | (E) | 9.8 | 9.7 | 9.5 | 9.5 | 9.5 |
Application Examples
1. Ceramic feedthroughs
Ceramic feedthrough is a sealing device that can pass through the wall of the vacuum chamber and transmit various electric power and electric signals from the atmosphere to the inside of the vacuum chamber. It is widely used in electric vacuum devices.
2. Vacuum interrupters
The vacuum interrupter is a core component of a new type of high-performance medium and high voltage power switch. Through the insulation of the vacuum in the tube, the medium and high voltage circuit can quickly extinguish the arc and suppress the current after the power is cut off, thereby achieving the function of safely turning on/off the circuit and controlling the power grid.
3. Ceramic relays
Ceramic relay is a relay sealed with ceramic vacuum. Its contact points are sealed and isolated from the outside air to obtain high voltage resistance. It is often used in the field of new energy vehicles and high-frequency circuits.
Jinghui Ceramic is a professional manufacturer of metallized ceramics and has a complete and scientific quality management system. We strive for excellence in product quality, and high quality is our original intention.
1. Every detail is in place
Our products are well-detailed, have high surface finish and stable performance.
2. Quality control
Using testing equipment and manual screening to ensure that products reach customers without quality problems.
3. Technical support
We can customize as per customer requirements and can provide customers with reference solutions.
4. Fast shipping
The use of mechanized automatic production effectively improves production efficiency while saving labor costs.
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