Customization: | Available |
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Application: | Electronics, Medical, Refractory, Engineering Ceramic |
Type: | Ceramic Parts |
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1. High density: over 6 g/cm3, which makes it the densest body of the ceramic products
2. High hardness: over 9 on Mohs scale, diamond being 10, with a satin-smooth surface finishMaterial option | Zirconia (ZrO2), Alumina(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4) |
Forming methods | Dry pressed, Ceramic injection molding, Hot pressed, ISO pressed |
Specification | OD can be from 1 to 50mm, length can be from 10mm to 800mm |
Precision processing | CNC machining, Precision grinding, Polishing, Lapping, |
Tolerance | The tolerance of OD and ID can be 0.001mm, the tolerance of length can be 0.001mm |
Key parameters | Roughness to be 0.02mm, Parallelism to be 0.001mm |
Surface quality | Free of cracks, foreign contamination, mirror surface better than Ra0.1 |
Zirconia ceramic parts are made of zirconium oxide ceramics, a kind of strongest technical ceramic material with exceptional strength, high toughness, and superb reliability. These outstanding characteristics result in excellent resistance to wear and corrosion.
Property | Units | Material |
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99.5% alumina |
99% alumina |
95% alumina |
ZrO2 (Y-TZP) |
ZrO2 |
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Density | g/cm3 | ≥3.85 | ≥3.80 | ≥3.60 | ≥5.95 | ≥5.72 |
Water absorption | % | 0 | 0 | 0 | 0 | 0 |
Hardness | HV | 1700 | 1700 | 1500 | 1300 | 900 |
Flexural strength | Mpa | ≥379 | ≥338 | ≥320 | ≥1200 | ≥1200 |
Compressive strength | Mpa | ≥2240 | ≥2240 | ≥2000 | ≥1990 | 1750 |
Fracture toughness | Mpa m1/2 | 4-5 | 4-5 | 3-4 | 6.5-8 | 11 |
Max. service temperature |
ºC | 1675 | 1600 | 1450 | 1000 | |
CTE | 1×10 -6 /ºC | 6.5~8.0 | 6.2~8.0 | 5.0~8.0 | 8.0~9.5 | 10.2 |
Thermal shock | T(ºC) | ≥250 | ≥200 | ≥220 | ≥300 | 350 |
Thermal conductivity(25ºC) | W/m.k | 30 | 29 | 24 | 3 | 3 |
Volume resistivity | ohm.cm | |||||
25ºC | >1 x 10 14 | >1 x 10 14 | >1 x 10 14 | >1 x 10 11 | >1 x 10 11 | |
300ºC | 1 x 10 12 | 8 x 10 11 | 10 12 -10 13 | 1 x 10 10 | 1 x 10 10 | |
500ºC | 5 x 10 10 | 2 x 10 9 | 1 x 10 9 | 1 x 10 6 | 1 x 10 6 | |
Insulation strength | KV/mm | 19 | 18 | 18 | 17 | 20 |
Dielectric constant(1Mhz) | (E) | 9.7 | 9.5 | 9.5 | 29 | 28 |
We have in-housing comprehensive manufacturing types of equipment, including forming, sintering, CNC machining, precision grinding, laser cutting, and so on, it helps us to control the quality very well. Also, it greatly benefits cost control.
The state-of-the-art manufacturing equipment
Rigorous Quality-control System
Remark:
We have the complete quality-control system per ISO9001, including IQC, IPQC, QA, and OQC process.
Typical Packaging Proposal and Transportation Methods
1. Packaging proposal
2. Regular Transporation Methods
Q1. Are you a factory or trading company?
A: We are a manufacturer with over 12 years of experience. You are welcome to visit our factory.
Q2: Do you send a sample to check?
A: Sure, the sample is free and freight is collected.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we can proceed with your inquiry as a priority.
Q5: Is it available to provide customized products?
A: We always support custom-made demands as per different materials, dimensions, and designs.