Industrial High Precision Machined Customized Ceramic Structural Parts
The Prime Characteristics
The main characteristics of the alumina ceramic parts
1. They offer different grade dimensional accuracy per sintered only, precision machining
2. They are more cost-effective ceramic parts with equivalent performance among all other technical ceramics
3. High hardness, it can be up to 1700 HV, and super compressive strength up to 2240 MPa
4. High heat resistance: Alumina ceramic parts offer excellent thermal stability, which means that it is widely used in areas where resistance to high temperatures is essential.
5. Good wear resistance: it is an ideal choice for wear parts in the high-abrasive industry
6. High electrical resistivity: used in all-electric products, electric heating products, and wear-resistant machinery parts.
7. High corrosion resistance: It is insoluble in water and only slightly soluble in strong acid and alkaline solutions. The good chemical stability of alumina leads to high corrosion resistance.
8. We support a variety of customized alumina ceramic parts based on the customer's drawing, sample, or reference parameters
The description of alumina ceramic parts
Alumina (Aluminum oxide) offers excellent electrical insulation, high-temperature resistance together with high hardness and good wear resistance, so alumina ceramic parts are commonly used as a kind of insulating, heat resistance and anti-chemical engineering and structural ceramic components, including ceramic electrical insulator, high voltage ceramic holder, ceramic parts in a high-temperature furnace, ceramic seal disc in pump and so on.
Our factory produces a selection of purity of alumina from 40% to 99.8%. All of the ceramic parts we supply have a dense body via dry pressing, hot pressing, ceramic injection molding, and ISO pressing. In order to achieve some special applications for fitting, reducing the friction, and increasing the insulation, we provide a series of secondary processes after sintering, covering CNC machining, polishing, glazing, and metalizing.
We manufacture a wide range of alumina ceramic rings, including ceramic tubes, ceramic rings, ceramic discs, ceramic rods, ceramic arms, ceramic wire guides. Whatever it is, a prototyping case or high volume demand, we believe we are able to provide you with a desirable solution.
The application of alumina ceramic parts
Alumina ceramic parts are widely used in electronics, electrical, machinery, chemistry, ceramic seal, mineral, new energy, military, aerospace, almost all modern industries.
Datasheet of technical ceramic materials
| Property |
Units |
Materials |
| 99.5%Al2O3 |
99%Al2O3 |
95%Al2O3 |
ZrO2 |
Si3N4 |
| Density |
g/cm3 |
≥3.85 |
≥3.80 |
≥3.60 |
≥6.0 |
≥3.2 |
| Water absorption |
% |
0 |
0 |
0 |
0 |
0 |
| Hardness |
HV |
1700 |
1700 |
1500 |
1300 |
1550 |
| Flexural strength |
Mpa |
≥379 |
≥338 |
≥320 |
≥1200 |
≥600 |
| Compressive strength |
Mpa |
≥2240 |
≥2240 |
≥2000 |
≥1990 |
≥2500 |
| Fracture toughness |
Mpa m1/2 |
4-5 |
4-5 |
3-4 |
6.5-8 |
6 |
Max. service temperature
(Non-loading) |
ºC |
1675 |
1600 |
1500 |
1000 |
1200 |
| CTE (20-800ºC) |
1×10 -6 /ºC |
6.5~8.0 |
6.2~8.0 |
5.0~8.0 |
8.0~9.5 |
3.1 |
| Thermal shock |
T(ºC) |
≥250 |
≥200 |
≥220 |
≥300 |
≤1000 |
| Thermal conductivity(25ºC) |
W/m.k |
30 |
29 |
24 |
3 |
15~20 |
| Volume resistivity (25ºC ) |
ohm.cm |
>1 x 10 14 |
>1 x 10 14 |
>1 x 10 14 |
>1 x 10 11 |
>1 x 10 12 |
| Insulation strength |
KV/mm |
19 |
18 |
18 |
17 |
|
| Dielectric constant(1Mhz) |
(E) |
9.7 |
9.5 |
9.5 |
29 |
|
Other recommended ceramic parts
FAQs (Frequently Asked Questions)
Q1. Are you a factory or a trading company?
A: We are a direct manufacturer with veteran and skillful production lines.
Q2: Do you send a sample to check?
A: For sure, the sample with the standard design is free, but freight is collected.
Q3: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we can proceed with your inquiry as a priority.
Q4: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.
Q5: How do you ensure quality before shipping?
A: The sampling inspection will be done in each batch per the AQL standard. A 100% cosmetic inspection will be done.
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