Industrial Customized Al2O3 Alumina Ceramic Insulator Ring
The specification of the industrial ceramic ring
| Option Materials |
alumina, zirconia, silicon carbide, silicon nitride, steatite optional |
| Outer diameter |
0.5 ~800 mm |
| Length |
1~1000mm |
| Roughness |
To be Ra0.05 |
| Surface treatment |
Polished, Glazed, Metalized availability |
| Cosmetic |
Smooth surface without no contamination, deformation, and crack |
The accuracy achieved after precision machining
(1) Axis: roundness 0.002 mm, concentricity 0.002 mm, smoothness Ra0.1;
(2) Hole: the minimum processing hole diameter is 0.2 mm, and the depth is up to 6mm;
(3) Slot: min. value to be 0.1 mm of narrow groove, and grooves with custom shapes;
(4) Plane: 0.1mm sheet with minimum processable thickness, parallelism 0.001mm, measurement tolerance 0.001 mm, finish Ra0.1;
(5) Thread: The minimum machinable M2 internal thread, the accuracy of GB-7h, the external thread size is not limited, the accuracy is GB-6g.
The Prime Characteristics
The main characteristics of the technical ceramic ring
1. They offer different grade dimensional accuracy per sintered only, precision machining
2. They are more cost-effective ceramic parts with equivalent performance among all other technical ceramics
3.. High hardness, it can be up to 1700 HV, and super compressive strength up to 2240 MPa
3. High heat resistance: Alumina ceramic parts offer excellent thermal stability, which means that it is widely used in areas where resistance to high temperatures is essential.
4. Good wear resistance: it is an ideal choice for wear parts in high-abrasive industries
5. High electrical resistivity: used in all-electric products, electric heating products, and wear-resistant machinery parts.
6. High corrosion resistance: It is insoluble in water and only slightly soluble in strong acid and alkaline solutions. The good chemical stability of alumina leads to high corrosion resistance.
7. We support a variety of customized alumina ceramic parts based on the customer's drawing, sample, or reference parameters
The description of alumina ceramic parts
Aluminum oxide (Alumina) has an extensive application due to its versatility and lower cost of material than other advanced ceramics. Alumina offers high electrical insulation resistance, high-temperature resistance, strong hardness, wear resistance, and good chemical stability, making it a good material to withstand high temperatures and chemical corrosion.
Our factory produces a selection of purity of alumina from 75% to 99.8%. All of the ceramic parts we supply have a dense body via dry pressing, hot pressing, ceramic injection molding, and ISO pressing. In order to achieve some special applications for fitting, reducing the friction,and increasing the insulation, we provide a series of secondary processes after sintering, covering CNC machining, polishing, glazing, and metalizing.
We manufacture a wide range of alumina ceramic rings, including ceramic tubes, ceramic rings, ceramic discs, ceramic rods, ceramic arms, ceramic wire guides. Whatever, it's a prototyping case or high volume demand, we believe we are able to provide you with a desirable solution.
The application of alumina ceramic products
Remark:
Alumina ceramic parts are widely used in the electronics, electrical, machinery, chemistry, ceramic seal, mineral, new energy, military, aerospace, and almost all modern industries.
The gallery of other alumina ceramic products
Remark:
We produce a series of alumina ceramic products, including alumina metalized ceramics, ceramic substrate,
ceramic wafer, ceramic guides, and so on.
Datasheet of technical ceramic materials
| Property |
Units |
Materials |
| 99.5%Al2O3 |
99%Al2O3 |
95%Al2O3 |
ZrO2 |
Si3N4 |
| Density |
g/cm3 |
≥3.85 |
≥3.80 |
≥3.60 |
≥6.0 |
≥3.2 |
| Water absorption |
% |
0 |
0 |
0 |
0 |
0 |
| Hardness |
HV |
1700 |
1700 |
1500 |
1300 |
1550 |
| Flexural strength |
Mpa |
≥379 |
≥338 |
≥320 |
≥1200 |
≥600 |
| Compressive strength |
Mpa |
≥2240 |
≥2240 |
≥2000 |
≥1990 |
≥2500 |
| Fracture toughness |
Mpa m1/2 |
4-5 |
4-5 |
3-4 |
6.5-8 |
6 |
Max. service temperature
(Non-loading) |
ºC |
1675 |
1600 |
1500 |
1000 |
1200 |
| CTE (20-800ºC) |
1×10 -6 /ºC |
6.5~8.0 |
6.2~8.0 |
5.0~8.0 |
8.0~9.5 |
3.1 |
| Thermal shock |
T(ºC) |
≥250 |
≥200 |
≥220 |
≥300 |
≤1000 |
| Thermal conductivity(25ºC) |
W/m.k |
30 |
29 |
24 |
3 |
15~20 |
| Volume resistivity (25ºC ) |
ohm.cm |
>1 x 10 14 |
>1 x 10 14 |
>1 x 10 14 |
>1 x 10 11 |
>1 x 10 12 |
| Insulation strength |
KV/mm |
19 |
18 |
18 |
17 |
|
| Dielectric constant(1Mhz) |
(E) |
9.7 |
9.5 |
9.5 |
29 |
|
Why choose us?
1.10+ years of manufacturing experience in OEM, ODM, and professional management & production team
2. Powerful R&D to support custom prototyping cases and projects, as well as large-scale mass production capability
3. In-house complete manufacturing equipment, including forming, sintering, and precision machining processes.
4. Rigorous quality control system and processes per ISO9001: 2008, including IQC, IPQC, QA, OQC
5. Surpassing pre-sales and after-sales service, everything we do is just for the business growth of our customers.
Main Manufacturing Equipment
Advanced Inspection Equipment
FAQs (Frequently Asked Questions)
Q1. Are you a factory or a trading company?
A: We are a manufacturer. You are welcome to visit our factory.
Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we can proceed with your inquiry as a priority.
Q5: Is it possible to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.
Q6: How to ensure quality?
A: The dimension of any batch will be carried out sampling inspection per the international AQL standard.
The 100% cosmetic inspection will be done.
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